{"id":1043,"date":"2016-09-05T15:10:38","date_gmt":"2016-09-05T23:10:38","guid":{"rendered":"http:\/\/www.stol750project.info\/?p=1043"},"modified":"2016-09-05T15:10:38","modified_gmt":"2016-09-05T23:10:38","slug":"attaching-flaperons-to-the-wings","status":"publish","type":"post","link":"https:\/\/stol750project.info\/?p=1043","title":{"rendered":"Attaching flaperons to the wings"},"content":{"rendered":"<p>There will be a blog post about this later but last weekend Teri and I visited Wayne and his wife in Osoyoos, Canada to see his 750 build and to enjoy their hospitality and the great scenery in the area. Anyway, more of that later&#8230;. but the trip did inspire me to want to get the flaperons joined.<\/p>\n<p>An unseasonably cool September weekend allowed me to spend a little time in the hangar. Yesterday I was able to vinyl wrap one of the two remaining wing struts. Unfortunately I&#8217;m out of white vinyl so have had to order some more. And today, almost 5 years to the very day that the flaperons were put aside, I got them off the wall to join them together and attach them to the wings.<\/p>\n<p>First up I drilled 3\/16&#8243; holes in all the attach brackets on the flaperons, and enlarged the flaperon arms holes to 1\/4&#8243; (there&#8217;s a bushing that goes inside).<\/p>\n<p><a href=\"https:\/\/flic.kr\/p\/LVvMwi\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" src=\"https:\/\/i0.wp.com\/farm9.staticflickr.com\/8382\/29485283465_f5045ce70f_c.jpg?resize=800%2C600&#038;ssl=1\" alt=\"P1040409\" width=\"800\" height=\"600\" \/><\/a><\/p>\n<p>Next I attached the splice plate to the outboard flaperons. Note that in this picture I drew and drilled a nice rivet line only for it to be in no mans land, hence the extra hole.<\/p>\n<p><a href=\"https:\/\/flic.kr\/p\/LNrFez\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" src=\"https:\/\/i0.wp.com\/farm9.staticflickr.com\/8409\/29405266391_a007510526_c.jpg?resize=800%2C451&#038;ssl=1\" alt=\"P1040410\" width=\"800\" height=\"451\" \/><\/a><\/p>\n<p>The plans call for the inboard flaperon to be offset 15-17mm at the tip from the outboard. To do this I trial fit with duct tape the  splice against the outboard one until I got within tolerances.<\/p>\n<p><a href=\"https:\/\/flic.kr\/p\/LVvD1R\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" src=\"https:\/\/i0.wp.com\/farm9.staticflickr.com\/8177\/29485254845_5a0becd3b8_c.jpg?resize=800%2C451&#038;ssl=1\" alt=\"P1040411\" width=\"800\" height=\"451\" \/><\/a><\/p>\n<p>Once I had the position marked I cut the inboard splice to size and riveted in place.<\/p>\n<p><a href=\"https:\/\/flic.kr\/p\/LNrwXV\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" src=\"https:\/\/i0.wp.com\/farm9.staticflickr.com\/8377\/29405238571_5d1545ddab_c.jpg?resize=800%2C451&#038;ssl=1\" alt=\"P1040413\" width=\"800\" height=\"451\" \/><\/a><\/p>\n<p>With that done I trial installed them onto the flaperon arms. With just one person it was hard to hold them up and get all the bushings and washers in place so I settled with enough hardware to keep them in place. Of course without being secured to the control arm, they just fall straight and dangle. So for this picture I had to hold them up.<\/p>\n<p><a href=\"https:\/\/flic.kr\/p\/LVvwVV\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" src=\"https:\/\/i0.wp.com\/farm8.staticflickr.com\/7736\/29485234375_00337e8808_c.jpg?resize=800%2C600&#038;ssl=1\" alt=\"P1040416\" width=\"800\" height=\"600\" \/><\/a><\/p>\n<p>For Wayne&#8217;s install, he had to enlarge the control rod hole for better travel so I took a couple of pictures of where mine will be located. Here is at the full up position<\/p>\n<p><a href=\"https:\/\/flic.kr\/p\/LStywJ\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" src=\"https:\/\/i0.wp.com\/farm9.staticflickr.com\/8242\/29450900046_db2aefa2c5_c.jpg?resize=800%2C600&#038;ssl=1\" alt=\"P1040418\" width=\"800\" height=\"600\" \/><\/a><\/p>\n<p>and full down<\/p>\n<p><a href=\"https:\/\/flic.kr\/p\/LNrmwp\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" src=\"https:\/\/i0.wp.com\/farm9.staticflickr.com\/8495\/29405203451_1019f894f4_c.jpg?resize=800%2C600&#038;ssl=1\" alt=\"P1040419\" width=\"800\" height=\"600\" \/><\/a><\/p>\n<p>I&#8217;d say I may have to do the same. Here&#8217;s a closeup of the splice.<\/p>\n<p><a href=\"https:\/\/flic.kr\/p\/LVvoCx\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" src=\"https:\/\/i0.wp.com\/farm9.staticflickr.com\/8255\/29485206455_511c144e8b_c.jpg?resize=800%2C600&#038;ssl=1\" alt=\"P1040420\" width=\"800\" height=\"600\" \/><\/a><\/p>\n<p>I then repeated the same exercise for the pilot side wing<\/p>\n<p><a href=\"https:\/\/flic.kr\/p\/LVvh8D\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" src=\"https:\/\/i0.wp.com\/farm9.staticflickr.com\/8292\/29485184595_dc913aa11f_c.jpg?resize=800%2C600&#038;ssl=1\" alt=\"P1040422\" width=\"800\" height=\"600\" \/><\/a><\/p>\n<p>and again with the control arm at the very top<\/p>\n<p><a href=\"https:\/\/flic.kr\/p\/KYj5zE\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" src=\"https:\/\/i0.wp.com\/farm9.staticflickr.com\/8252\/28860592224_ddfcd20632_c.jpg?resize=800%2C600&#038;ssl=1\" alt=\"P1040425\" width=\"800\" height=\"600\" \/><\/a><\/p>\n<p>and at the bottom<\/p>\n<p><a href=\"https:\/\/flic.kr\/p\/LKUGHG\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" src=\"https:\/\/i0.wp.com\/farm9.staticflickr.com\/8590\/29376589922_d77e069a43_c.jpg?resize=800%2C600&#038;ssl=1\" alt=\"P1040426\" width=\"800\" height=\"600\" \/><\/a><\/p>\n<p>Probably needs a little less widening but likely still some.<\/p>\n<p>Finally here is a long shot with both flaps hanging down from the arms.<\/p>\n<p><a href=\"https:\/\/flic.kr\/p\/KYvJqX\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" src=\"https:\/\/i0.wp.com\/farm9.staticflickr.com\/8562\/28862865783_177e1cc9a5_c.jpg?resize=800%2C600&#038;ssl=1\" alt=\"P1040427\" width=\"800\" height=\"600\" \/><\/a><\/p>\n<p>It took 3.5 hours to do but I&#8217;m pretty excited that I could do it, and I&#8217;m pretty sure that without being able to study what Wayne has done I&#8217;d still be scratching my head. I picked up quite a few tips and suggestions from my trip up north, but more about that soon.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>There will be a blog post about this later but last weekend Teri and I visited Wayne and his wife in Osoyoos, Canada to see his 750 build and to enjoy their hospitality and the great scenery in the area.&hellip;<\/p>\n<p class=\"more-link-p\"><a class=\"more-link\" href=\"https:\/\/stol750project.info\/?p=1043\">Read more &rarr;<\/a><\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":false,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_jetpack_feature_clip_id":0,"_jetpack_memberships_contains_paid_content":false,"footnotes":"","jetpack_publicize_message":"","jetpack_publicize_feature_enabled":true,"jetpack_social_post_already_shared":true,"jetpack_social_options":{"image_generator_settings":{"template":"highway","default_image_id":0,"font":"","enabled":false},"version":2},"jetpack_post_was_ever_published":false},"categories":[5,6,7],"tags":[],"class_list":["post-1043","post","type-post","status-publish","format-standard","hentry","category-finishing","category-flaperons","category-fuselage"],"jetpack_publicize_connections":[],"jetpack_featured_media_url":"","jetpack_sharing_enabled":true,"jetpack_shortlink":"https:\/\/wp.me\/p320wU-gP","jetpack-related-posts":[],"_links":{"self":[{"href":"https:\/\/stol750project.info\/index.php?rest_route=\/wp\/v2\/posts\/1043","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/stol750project.info\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/stol750project.info\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/stol750project.info\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/stol750project.info\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=1043"}],"version-history":[{"count":0,"href":"https:\/\/stol750project.info\/index.php?rest_route=\/wp\/v2\/posts\/1043\/revisions"}],"wp:attachment":[{"href":"https:\/\/stol750project.info\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=1043"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/stol750project.info\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=1043"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/stol750project.info\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=1043"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}