{"id":697,"date":"2013-12-31T16:04:20","date_gmt":"2014-01-01T00:04:20","guid":{"rendered":"http:\/\/www.stol750project.info\/?p=697"},"modified":"2013-12-31T16:04:20","modified_gmt":"2014-01-01T00:04:20","slug":"forward-fuselage-4-h","status":"publish","type":"post","link":"https:\/\/stol750project.info\/?p=697","title":{"rendered":"Forward Fuselage (4 h)"},"content":{"rendered":"<p>Yesterday my compressor got sick, every time the tank fills with air the safety valve opens so it was a short day as I couldn&#8217;t do any of the gear strut drilling that still remained. We took it to a repair shop and in the meantime one of my brother in laws has loaned me his.<\/p>\n<p><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" src=\"https:\/\/i0.wp.com\/farm6.staticflickr.com\/5471\/11676336265_9db17e3c1d_z.jpg?resize=640%2C480\" width=\"640\" height=\"480\" class=\"aligncenter\" \/><\/p>\n<p>A meaty beast it is!<\/p>\n<p>So without a compressor I went back to the forward fuselage where I still needed to join the forward angles to their corresponding l-angles (I am sure you all remember this!). I had already drawn a rivet line, I just had to mark the rivet spots.<\/p>\n<p><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" src=\"https:\/\/i0.wp.com\/farm6.staticflickr.com\/5531\/11676788434_b1553554d6_z.jpg?resize=640%2C480\" width=\"640\" height=\"480\" class=\"aligncenter\" \/><\/p>\n<p>I trimmed them so that there were no overlaps at the skin edge that might cause some friction and wear the metal away, and then I trial fit them inside the fuselage.<\/p>\n<p><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" src=\"https:\/\/i0.wp.com\/farm4.staticflickr.com\/3711\/11676773524_5daaf008ed_z.jpg?resize=640%2C480\" width=\"640\" height=\"480\" class=\"aligncenter\" \/><\/p>\n<p>You might also remember that the left motor mount had not been drilled in the correct place but after some hard thought I decided to use the existing mount with a new hole, the proper hole being far enough away from the wrong one. So I clamped it firmly in place and drilled the bolt holes.<\/p>\n<p><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" src=\"https:\/\/i0.wp.com\/farm4.staticflickr.com\/3762\/11676762394_4ab3ee854e_z.jpg?resize=640%2C480\" width=\"640\" height=\"480\" class=\"aligncenter\" \/><\/p>\n<p>I test fit a bolt and drilled everything to final size<\/p>\n<p><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" src=\"https:\/\/i0.wp.com\/farm6.staticflickr.com\/5529\/11677172246_80431de2df_z.jpg?resize=480%2C640\" width=\"480\" height=\"640\" class=\"aligncenter\" \/><\/p>\n<p>I then did the same with the lower engine mounts, clamping them in place and back drilling through the holes in the bottom skin, enlarging to 3\/16&#8243;.<\/p>\n<p><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" src=\"https:\/\/i0.wp.com\/farm6.staticflickr.com\/5474\/11677162486_8ee122a11d_z.jpg?resize=640%2C480\" width=\"640\" height=\"480\" class=\"aligncenter\" \/><\/p>\n<p>All four engine mounts have now been drilled and can be installed when the rest of the firewall is put together.<\/p>\n<p><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" src=\"https:\/\/i0.wp.com\/farm4.staticflickr.com\/3726\/11676599243_29bce72f52_z.jpg?resize=640%2C480\" width=\"640\" height=\"480\" class=\"aligncenter\" \/><\/p>\n<p>The compressor had arrived with great timing and I was able to return to the last few holes in the gear strut fitting. First I enlarged the earlier holes to size 20 that match the ones in the seat base. Then I took two l-angles pilot-drilled on both flanges and back drilled into the gear channel and gear strut fitting.<\/p>\n<p><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" src=\"https:\/\/i0.wp.com\/farm8.staticflickr.com\/7422\/11677105566_4fb30a43d9_z.jpg?resize=640%2C480\" width=\"640\" height=\"480\" class=\"aligncenter\" \/><\/p>\n<p>The compressor also meant I could rivet the forward angles, I did not relish the idea of doing those by hand,<\/p>\n<p><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" src=\"https:\/\/i0.wp.com\/farm6.staticflickr.com\/5520\/11676672904_1a0f1f4e3d_z.jpg?resize=640%2C480\" width=\"640\" height=\"480\" class=\"aligncenter\" \/><\/p>\n<p>and complete:<\/p>\n<p><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" src=\"https:\/\/i0.wp.com\/farm6.staticflickr.com\/5541\/11676660024_c5e5a47ffd_z.jpg?resize=640%2C480\" width=\"640\" height=\"480\" class=\"aligncenter\" \/><\/p>\n<p>Other than deburring and priming I am ready to bolt\/rivet the gear strut fittings in place and rivet the inside of the forward fuselage. <\/p>\n","protected":false},"excerpt":{"rendered":"<p>Yesterday my compressor got sick, every time the tank fills with air the safety valve opens so it was a short day as I couldn&#8217;t do any of the gear strut drilling that still remained. We took it to a&hellip;<\/p>\n<p class=\"more-link-p\"><a class=\"more-link\" href=\"https:\/\/stol750project.info\/?p=697\">Read more &rarr;<\/a><\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":false,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_jetpack_feature_clip_id":0,"_jetpack_memberships_contains_paid_content":false,"footnotes":"","jetpack_publicize_message":"","jetpack_publicize_feature_enabled":true,"jetpack_social_post_already_shared":true,"jetpack_social_options":{"image_generator_settings":{"template":"highway","default_image_id":0,"font":"","enabled":false},"version":2},"jetpack_post_was_ever_published":false},"categories":[7],"tags":[],"class_list":["post-697","post","type-post","status-publish","format-standard","hentry","category-fuselage"],"jetpack_publicize_connections":[],"jetpack_featured_media_url":"","jetpack_sharing_enabled":true,"jetpack_shortlink":"https:\/\/wp.me\/p320wU-bf","jetpack-related-posts":[],"_links":{"self":[{"href":"https:\/\/stol750project.info\/index.php?rest_route=\/wp\/v2\/posts\/697","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/stol750project.info\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/stol750project.info\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/stol750project.info\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/stol750project.info\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=697"}],"version-history":[{"count":0,"href":"https:\/\/stol750project.info\/index.php?rest_route=\/wp\/v2\/posts\/697\/revisions"}],"wp:attachment":[{"href":"https:\/\/stol750project.info\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=697"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/stol750project.info\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=697"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/stol750project.info\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=697"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}