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Building a Zenith CH750 one rivet at a time

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Horizontal Tail

Day 41: Stabiliser Bottom Skin (1h 40m)

by admin • April 16, 2011

The stabiliser assembly had been teasing me for a couple of weeks sat on the bench waiting for the skin but a couple of busy weekends left me unable or unwilling to get into the garage. We start with the…

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Horizontal Tail

Day 40: Rear Bracket Hinge Fix (20m)

by admin • April 10, 2011

This weekend saw us attend two weddings so there wasn’t really any opportunity to work on the plane until the Sunday and then let’s just say I wasn’t in the best physical shape to be working with power tools. I…

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Horizontal Tail

Day 39: Riveting the Stabilizer Skeleton (3h 30m)

by admin • April 3, 2011

Having deburred the holes yesterday, the first task was to prime the areas where metal touches metal. Used a lot of primer, here. It took a while to put things back together, starting with just the front spar, attaching the…

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Horizontal Tail

Day 38: Horizontal Stabilizer Deburring (2 hr 30m)

by admin • April 2, 2011

Two and a half hours of filing and deburring, no way to make that sound sexy or fun. Can’t wait to do the wings!

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Horizontal Tail

Day 37: More Stabilizer Skin and Rear Bracket (1hr 30m)

by admin • March 27, 2011

In keeping with the general build plan, the next phase of the tail construction was to drill out all the holes to ye olde A4 rivet size. This completes the skin, spar and ribs preparation, they now need to be…

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Horizontal Tail

Day 36: Stabilizer Skin and Rear Bracket (1hr 30m)

by admin • March 26, 2011

After last week’s failure with the straps I started off the day by duct taping the skin to the spar and then trying to get the straps over and around and tight. No matter how we tried we couldn’t get…

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Vital Stats

Total Build Hours – 630
Total Cost – $67,000 ish

Phase One Time – 1.1 / 40.0

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